Revolutionizing Wash Basin Manufacturing: The Power of Water Jet Cutting Technology

By on September 9, 2025   /   How & What`s, Project Case  

Why Water Jet Cutting Machines Are Transforming Wash Basin Production‌

The ‌wash basin manufacturing machine‌ industry is undergoing a technological revolution, with ‌water jet cutting machines‌ emerging as the cornerstone of modern production lines. Unlike traditional mechanical cutting tools, water jet systems utilize ultra-high-pressure streams (up to 400 MPa) to precisely cut materials without thermal distortion—making them ideal for ‌ceramic basin production‌, ‌acrylic wash basin manufacturing‌, and even ‌stone sink fabrication‌.

 

‌Key Advantages of Water Jet Cutting in Wash Basin Manufacturing‌

  1. ‌Precision & Versatility‌
    • Achieves ‌±0.1mm accuracy‌ in cutting ceramic, granite, and composite materials.
    • Capable of intricate designs, including ‌undermount sinks‌ and ‌vessel basin contours‌.
  2. ‌Cold Cutting Process‌
    • No heat-affected zones (HAZ), preventing cracks in ‌porcelain bathroom sinks‌.
  3. ‌Reduced Material Waste‌
    • Optimizes raw material usage, critical for ‌luxury wash basin CNC machining‌.

Revolutionizing Wash Basin Manufacturing

‌Top Applications in Wash Basin Manufacturing‌

‌1. Ceramic & Porcelain Sink Cutting‌

High-pressure water jets excel in shaping ‌vitreous china wash basins‌ without chipping edges, a common issue with diamond blade cutters.

‌2. Acrylic & Composite Basin Fabrication‌

  • Ideal for ‌custom bathroom sink designs‌ due to smooth, burr-free edges.
  • Compatible with ‌3D contour cutting‌ for designer washbasins.

‌3. Natural Stone & Marble Processing‌

Water jets handle ‌granite countertop basins‌ and ‌marble vanity sinks‌ with minimal kerf loss.

 

Ceramic & Porcelain Sink Cutting

Beamless wash basins produced by qomo water jet cuting machine

 

Beamless wash basin application.Elegant and luxurious, clean and hygienic. Bacteria have nowhere to hide.

‌Choosing the Right Water Jet Machine for Wash Basin Production‌

‌Feature‌ ‌Entry-Level‌ ‌Industrial-Grade‌ ‌5-Axis Premium‌
‌Max Pressure‌ 300 MPa 400 MPa 420 MPa
‌Cutting Speed‌ 3 m/min 8 m/min 12 m/min
‌Best For‌ Small workshops Mass production Luxury art basins

‌Pro Tip:‌ Look for ‌CNC waterjet cutting machines‌ with ‌abrasive recycling systems‌ to reduce operational costs.

The Comprehensive Guide to Water Jet Cutting Machines in 2025

‌Future Trends: Smart Manufacturing & Sustainability‌

  • ‌AI-powered nesting software‌ to optimize material usage.
  • ‌Eco-friendly abrasive alternatives‌ (e.g., recycled garnet).
  • ‌Hybrid machines‌ combining water jets with laser etching for decorative basins.

‌Conclusion‌
Investing in ‌water jet cutting technology‌ is no longer optional for competitive ‌wash basin manufacturers‌. From ‌budget-friendly vanity sinks‌ to ‌high-end artisanal basins‌, this technology delivers unmatched precision while future-proofing production lines.

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    Comprehensive Guide For Waterjet Cutting Machine Maintenance

    By on September 3, 2025   /   How & What`s  

    A waterjet cutting machine cuts intricate shapes into a wide range of materials using a CNC-controlled, high-pressure water jet—sometimes enhanced with abrasives like garnet sand—all without generating heat. The supersonic stream erodes the material precisely. Softer materials like wood and rubber are cut with pure waterjets, while harder substances such as metal, stone, and glass require abrasive waterjets. Below we will try to list the checking list for the waterjet cutter maintenance for your reference:

    Comprehensive Guide For Waterjet Cutting Machine Maintenance and checking list

     

    1. Daily Operation of High Pressure Water Jet Cutting Machine‌

    • ‌Startup of a Water Jet Cutter:‌
      • Check power & connections.
      • Turn on machine – software runs self-check.
      • Move machine parts to “home” position (do one at a time).
      • Use laser pointer to center the cutting head over your starting point.


    • ‌Settings of Water Jet Cutting Equipment:‌
      • Set water pressure (usually 3000-4000 bar).
      • Set cutting speed (based on material hardness/thickness).
      • Set abrasive flow (sand amount – affects cut depth/quality).


    • ‌Cutting Parameters Settings on a Water Cut Machine:‌
      1. Secure material flat on the table.
      2. Move cutting head to start position.
      3. Choose cutting mode (e.g., pierce hole first).
      4. Press start – water + abrasive cut along the path.
      5. Watch the cut – adjust settings if needed.



    Comprehensive Guide For Waterjet Cutting Machine Maintenance

    ‌2. Maintenance Schedule & Checking List of Waterjet Cutting Machine‌

    • ‌Every Day Checking List of Waterjet Cutter Machine Maintenance:‌
      • Look for water/oil leaks.
      • Check oil level.
      • Check power switches.
      • Check if rails/gears are greased.
      • Clean machine outside & water tank filter.


    • ‌Every Week Check List for Waterjet Machine Maintenance:‌
      • Check protective wipers on rails.
      • Clean cutting head & nozzle.
      • Check height sensor (if equipped).


    • ‌Every Month Checking Points:‌
      • Thoroughly check cutting head parts.
      • Inspect hoses, wires, and connections.
      • Check pump seals and oil level.


    • ‌ Parts Replacement (Typical Times) of Water Jet Cutting Machines:‌
      • ‌Hydraulic Oil & Filter:‌ Every 500 hours or 6 months.
      • ‌High-Pressure Seals:‌ Every 1500 hours (sooner for heavy use).
      • ‌Accumulator Bladder:‌ Every 3000 hours (needs expert).
      • ‌Pump Parts (Plungers/Valves):‌ Every 5000 hours (full check).
      • ‌Cutting Nozzle (Orifice):‌ 60-180 hours (depends on use).
      • ‌Mixing Tube (Focusing Tube):‌ 60-180 hours (depends on use).


    Fixing Common Problems for Waterjet Cutting Equipment - problem fixed

    ‌3. Fixing Common Problems for Waterjet Cutting Equipment‌

    • ‌Water Presure Pump Won’t Start?‌
      • Check power switch & cables.
      • Open oil tank valve / change clogged filter.


    • ‌Low Oil Pressure?‌
      • Open oil tank valve fully.
      • Check motor spins the right way.
      • Clean oil pump pilot valve.


    • ‌Low Cutting Pressure?‌
      • Fix water leaks in pipes.
      • Check water supply pressure (needs >0.4 MPa).
      • Replace pump oil piston seal.
      • Replace the gem orifice nozzle.


    • ‌Oil Too Hot?‌
      • Check for leaks inside pump/valves.
      • Adjust pump oil flow.
      • Fix cooling system.


    ‌4. Safety Rules MUST Follow while Running Waterjet Cutter Machine‌

    • ‌Wear Protection:‌ Safety glasses, hard hat, ear plugs, steel-toe boots, gloves & face shield near high pressure.
    • ‌While Operating:‌
      • Keep people away during cutting.
      • Secure material flat – prevents breaking the nozzle.
      • NEVER leave during operation.


    • ‌High Pressure DANGER:‌
      • Turn OFF main power BEFORE maintenance.
      • Only trained people touch warning-labeled parts.
      • Use correct replacement wires.


    • ‌Emergencies:‌
      • Press BIG RED STOP button if water leaks under pressure.
      • Stay AWAY – trapped water might spray when power is off.
      • Release trapped water BEFORE turning power back on.



    Changing Wear Parts of Water Jet Cutter Machine

    ‌5. Changing Wear Parts of Water Jet Cutter Machine‌


    • ‌General Steps:‌
      1. Turn OFF system pressure & power.
      2. Find the right replacement part.
      3. Remove old part carefully.
      4. Install new part cleanly & correctly.
      5. Test – check for leaks/function.


    • ‌Gem Orifice Nozzle of Water Cut Machine:‌
      1. Clean seat thoroughly.
      2. Check water stream is straight.
      3. Unscrew nut, replace orifice.
      4. Test water jet – replace if not sharp.


    • ‌Mixing Tube (Focusing Tube) of Water Jet Machine:‌
      1. Insert into mixing chamber.
      2. Add protective sleeve.
      3. Secure clamp and nut.


    • ‌Seals of Water Cutter:‌
      1. Power OFF & release ALL pressure.
      2. Take apart pump end cap.
      3. Remove old seals/O-rings.
      4. Clean VERY well.
      5. Lubricate NEW seals, reassemble carefully.



    Keep Water Jet Cutter Machine Happy and in good condition all the time

    ‌6. Keep Water Jet Cutter Machine Happy ‌

    • ‌Clean Workspace:‌ Keep area tidy to avoid dust/dirt.
    • ‌Safe Cleaning:‌ Use gentle cleaners – no harsh chemicals.
    • ‌Listen & Feel:‌ Watch for strange noises or heat.
    • ‌Stay Cool:‌ Make sure cooling system (oil/water) works properly.



     

    ‌Key Tip:‌ Always ask the machine maker or a qualified technician for help with big problems or complicated repairs!

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    Water Jet Cutting Technology Applications Samples in Shipbuilding Industry

    By on August 6, 2025   /   Project Case  

    Waterjet Cutting Technology Revolutionizes Shipbuilding‌

    Water Jet Cutting Technology Applications Samples in Shipbuilding Industry

    In heavy shipbuilding, cutting technology critically impacts hull structural accuracy, production efficiency, and cost control. Traditional thermal cutting methods, plagued by large heat-affected zones and severe material deformation, increasingly fail to meet modern high standards. Waterjet cutting, with its cold-cutting process, environmental safety, and precision, is now a mainstream solution in shipyards globally

    ‌

    Case 1: Steel Plate Cutting for Large Naval Vessels‌

    Steel Plate Cutting Large Naval Vessels‌ with qomotech water jet cutting machine

    A defense shipyard building a 10,000-ton military supply ship required extreme precision in cutting high-strength ship plates (120mm thick). Custom 350MPa waterjet systems delivered:

    Smooth cuts with burr-free edges;
    Zero thermal distortion, eliminating rework;
    Precision within ±0.1mm, boosting assembly efficiency

    ‌

    Case 2: Luxury Cruise Ship Interior Module Cutting‌


    For stainless steel, aluminum, and fiberglass composites in cruise ship interiors, traditional methods caused edge discoloration and thermal warping. A 5-axis waterjet system resolved this by:

    Maintaining consistency across diverse materials;
    Accurately cutting complex contours for bespoke designs;
    Eliminating secondary grinding, reducing labor by 30%

    ‌

    Case 3: Ship Dismantling and Retrofit‌

    Ship Dismantling and Retrofit‌ve with qomo waterjet cutter

    In decomposing rusted structures, traditional methods posed spark risks and low efficiency. Remote-operated waterjets enabled:

    Operator safety in confined/hazardous spaces;
    Clean cuts for efficient scrap sorting/reprocessing;
    Eco-friendly dismantling with no pollutants

    ‌

    Case 4: Hull Penetration & Pipeline Interface Retrofitting‌


    For retrofitting pipes onto existing hulls, portable waterjets achieved:

    Cut accuracy <0.2mm error; Zero damage to adjacent coatings/structures; 30% shorter project cycles ‌

    ‌Case 5: FRP Component Processing‌


    Cutting fiber-reinforced plastics (up to 30mm thick) without delamination or scorching was achieved via waterjets, resulting in:

    Fuzz-free edges, no toxic dust;
    Minimal material loss (<1mm kerf); Noise-free operation, improving worksite safety ‌Conclusion‌
    From hull construction to precision interiors, dismantling to retrofits, waterjet technology drives sustainable transformation in shipbuilding through its material versatility, zero thermal impact, and precision. Continued innovation will further integrate this technology into smarter, greener maritime manufacturing

    waterjet cutting technology drives sustainable transformation in shipbuilding

    Key Technical Validation of Waterjet cutting machine:‌

    ‌Precision‌: Robotic systems ensure ±0.1mm repeatability

    ‌Material Integrity‌: Cold cutting preserves metallurgical properties

    ‌Eco-Advantage‌: No heat/toxins; wastewater is filterable/recyclable

    ‌Versatility‌: Cuts metals, composites, glass, and ceramics at thicknesses ≤250mm

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